Coyle, Daniel C. (2007) A thermal-fluid analysis of piping dead-legs in high purity water systems. Master of Engineering thesis, Dublin City University.
Abstract
Purified water forms an integral part of pharmaceutical production. The consistency of water quality produced by purrficatron processes and distributed to points-of-use is of utmost importance Tee-sectlons Installed in distribution loops are commonly used to divert fluid flow at take-off points. However fluid flow restriction at teesection branches can cause piping dead-legs.
Dead-legs consist of reglons of stagnant fluid where harmful organisms can proliferate unaffected by the scounng effects of distribution loop flow. This thesis presents a thermo-fluld analysis focusmg upon the fluid dynamics and heat transfer mechanisms occurrmg wthin dead-leg branches A literature review of high purity water system designed etails sanitization methods currently employed in industry with reference to the detrimental effects of dead-legs.
Experimentation was performed using a single-loop fluid rig complete with capped 90' tee-section representmg a piplng dead-leg. Analysis of the thermal conditions for various dead-leg configurations was performed mcludmg variations of branch length and diameter. The effect of varying loop velocity was also investigated. The application of non-intrusive analysis techniques was considered. Infrared thermography and surface-mounted thermocouples were used to map surface temperature distribution across a dead-leg branch.
Increased temperatures were noted at the base of the dead-leg branch for increasing loop velocities. Comparison of reduced and equal diameter dead-legs for varying branch lengths suggested dead-leg temperature is strongly related to mlet loop velocity. Acceptable thermal responses were noted m 4d dead-legs for loop velocity > 0.94m/s, 2d reduced diameter dead-legs at 1 50m/s and in 2d equal diameter deadlegs throughout the examined velocity range.
Although all dead-leg configurations used in analysis adhered to industry recommendations; unsatisfactory thermo-fluid conditions recorded for remalnlng dead-legs suggests revision of accepted regulations. Non-intrusive analyses illustrated greater temperatures at branch md-pomnt compared with base measurements. However the application of techniques was deemed limited due to pipe wall conduction effects.
Metadata
Item Type: | Thesis (Master of Engineering) |
---|---|
Date of Award: | 2007 |
Refereed: | No |
Supervisor(s): | Corcoran, Brian |
Uncontrolled Keywords: | dead-legs; thermodynamics; fluid dynamics; pharmaceutical production |
Subjects: | Engineering > Mechanical engineering |
DCU Faculties and Centres: | DCU Faculties and Schools > Faculty of Engineering and Computing > School of Mechanical and Manufacturing Engineering |
Use License: | This item is licensed under a Creative Commons Attribution-NonCommercial-No Derivative Works 3.0 License. View License |
ID Code: | 16951 |
Deposited On: | 08 May 2012 13:53 by Fran Callaghan . Last Modified 19 Jul 2018 14:55 |
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